It is a response to a need that until now no company had solved in a complete way: the control of the productivity of the lines in real time and in a simple way.
When manual packaging is part of a company´s production process, it is vitally important to ensure that each individual pack contains the set amount of product within the specified validity limits.
At DIBAL we decided to respond to this need by creating a Productivity Control Solution in the workplace for the food industry. Thanks to this solution, among other things, our customers can ensure that the manual packaging process of their products is as rigorous as possible, checking that the packaging does not contain under- or over-packaging and avoiding losses.
The strengths of the Productivity Control Solution
The ultimate goal of our solution is that companies, thanks to the collected data, can define and implement actions to optimise their processes and improve their results.
1. It allows the monitoring of packaging and manual filling lines to control overall production, by line and by operator, being able to measure unit and overall productivity and efficiency.
2. The line manager can analyse the data in real time or historical data and make decisions without physically going to the line (management of productivity, waste and overfilling, and employee presence).
3. The operator does not need to memorise data about the product or validity limits, as these are set in his indicator from the management software.
4. It offers the possibility of collecting data either on the company server or in the cloud. This second option has the advantage that the data will be accessible from any device with internet access.
